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Weight and Performance Improvements of Castings with Sand 3D Printing 

Ventana Group develops lightweight magnesium casting 40% lighter than traditional aluminum door hinge


Extra-light Aircraft Door Hinge Cast in Magnesium

Nexteam (previously Ventana Group*) manufactured a demonstration door hinge that was 40% lighter than the regular aluminum doors the company traditionally supplies with the help of ExOne's 3D printing solution. 

In this case study, you'll learn:

  • Potential in lightweight magnesium castings for aircraft  
  • Opportunities of sand 3D printing for hybrid sandcasting
  • Design for Additive Manufacturing (DfAM) strategies

*The 3D printing project was initially carried out under the brand name Ventana. Due to the merger with Nexteam Group in 2022, Ventana now presents under the brand name Nexteam.

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